Training Institute for Welding and NDT

 

Equipment’s required for Welding Institute set up.

Welding is a process of joining metals or nonmetals such as plastic.

There are different types of welding, and few of them are as below.

  1. SMAW- Shielded Metal Arc Welding (commonly called as ARC welding in the locality )
  2. GMAW – Gas Metal Arc Welding – MIG /MAG
  3. GTAW – Gas Tungsten Arc Welding / TIG – Tungsten Inert Gas Welding
  4. FCAW – Flux Cored Arc Welding
  5. ERW – Electric Resistance Welding
  6. FSW – Friction Stir Welding
  7. SAW – Submerged Arc Welding
  8. LW – Laser Welding
  9. EBW- Electron Beam Welding
  10. GW- Gas Welding
  11. Ultrasonic welding
  • And much more.

A welding process can be done as Manual or Semi- Automated or Automatic / Robotic.

To start up a  basic welding Institute it essential to have at least the basic three welding machines – SMAW , GTAW and GMAW welding machines

And machines of Gas Welding , EBW and Laser Welding machines will be of added advantage.

The training institute for welding should have a complete set up of Welding booth with tables and fixtures in a convenient way to aid the beginners, also the Gas Cutting Machines,  Cutting and Grinding Power tools shall be provided to them for material preparation.

Adding the class rooms with some of basic testing facility such as Penetrant test, Magnetic Particle Test, Bend Test fixtures with a Universal testing machine, will be great support for the institute to create quality welders.

Below is the list of items to start up a Basic Welder Training Institute.

S.N0.Description
                          Primary Machines     _______________________________________________________
1ARC welding machine 200 Amps single phase
2TIG welding machine 200 amps single phase
3MIG welding machine 400 Amps 3 phase (Solid core wire / Flux Cored Wire)
4Oxy Acetylene Gas Welding (Brazing + Cutting)

(cutting torch+ brazing torch + hoses + regulators+ Tank)

5Welding table with fume hood inclusive of exhaust fan (10 feet × 4 feet × 4 feet)
6Cut off saw – 14 inch
7Plasma cutter inbuilt compressor type
Machine Accessories
8Spindle key – 2 to 4 no’s
9Screw Driver (300mm blade and 250 mm blade)
10Number Punches and Letter Punches (6mm )
11Magnifying Glass (5x / 10X – 100 mm dia )
12Bridge Cam Weld Gauge
13Taper Gauge
14Measuring Tape – 5 meters
15Earth clamp – 600 A –  6 no’s
16Spanner D.E -6mm to 32 mm
17C Clamps – 10 cm to 15 cm- 4nos
18Sledge Hammer  Double faced – 4 Kg
19Electrode holder- 600 Amps
20H.P. Welding torch- with 5 nozles
21Oxygen Gas Pressure regulator double
22Acetylene Gas Pressure regulator double
23CO2 Gas pressure regulator, with flow-2
24Argon Gas pressure regulator with flow-2
25Metal racks
26Flash back arrester (torch mounted)-4
27Flash back arrester (cylinder mounted)-4nos
28Welding helmet fibre
29Welding hand shield fibre
30Welding hand shield fibre
31Chipping Hammer with metal handle
32Chisel cold flat
33Centre punch
34Dividers
35Stainless steel Rule
36Scriber
37Tongs flat
38Hacksaw frame fixed
39File flat
40Tip Cleaner
41File half round bastard
42Hammer ball peen
43Try square
44Leather Hand Gloves
45Cotton hand gloves
46Leather hand sleeves
47Leg guards leather
48Leather Apron
49Gas welding Goggles with filter glass
50Wire brush (M.S & SS) 5 rows and 3 rows
51“Welding rubber hose, oxygen and acetylene 8 mm dia. As per BIS”
52Rubber hose clips
53Shoe
54Penetrant test Kit -Penetrant, Cleaner & Developer
55Buffing and Wire Wheels
56Grinding machine – hand held  41/2 inch

Hope the above list helps you, for more details feel free to call or visit us https://aqcinspection.com/

we provide standard specifications for welding procedures for all welding process and Brazing. We offer Welder Procedure Specification, Welder Certificate Renewal Process, Procedure Qualification Record, Welder Qualification Testing, Training Institute for welding and Welder qualification services  in Coimbatore, Trichy, Salem, Erode, Chennai.

Visit our technical and career updates at our Blog site https://advancedqualitycentre.blogspot.com . or

https://ndtcenter.blogspot.com

Location: Advanced Quality Centre,116b, 5th St Ext, 5th Street Extension, Ganthipuram, Coimbatore, Tamil Nadu 641012, India

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