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Showing posts with the label test for welding

Weld defects

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  Failure investigation often   uncovers facts  that lead to changes in design, manufacturing, or operating practice, which will eliminate similar failures in the future. Failures of insignificant parts can also lead to advances in knowledge and should be done objectively, as with a large structure. The following four areas of interest should be investigated to determine the cause of weld failure or weld defects and the interplay of factors involved: Initial observation . The detailed study by visual inspection should be made at the failure site as quickly as Photographs should be taken, preferably in color, of all parts, structures, failure surfaces, fracture texture appearance, final location of component debris, and all other factors.   Background data . All information concerning specifications, drawings, component design, fabrication methods, welding procedures, weld schedules, repairs in and during manufacturing and in service, maintenance, and service use. Att...

Welding inspection Methods

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  Welding is a process of joining metals by process of heating.  Most of the weld made are manual. It is possible that the weld may have various defect formation due to parameters of welding and poor workmanship. Why is Welding Inspection Methods  important? Therefore the weld made should be tested for defects and quality of weld metal. To ensure the joint is strong and suitable for the purpose the product is designed for. The Welding inspection methods can be broadly divided into two types Destructive Testing and Non Destructive Testing   Destructive Testing otherwise called as Mechanical Testing. It is a qualitative analysis process, which identifies the qualities like Tensile Strength, % of elongation, Hardness, Toughness, Chemical Content of metal and Micro Structure formed during welding process. But destructive testing cannot be done on all the weld joints made. Instead it is carried out on a sample per lot. Mostly the a...