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Showing posts with the label Non Destructive testing

Adhesion Test on Paints by Tape Test

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  Painting Inspection, Adhesion Test, QC Training, QC Course X Cut Test (This Document) Cross Cut Tape Test Method A  – X Cut Tape Test An X-Cut is made on the Dry Paint until the bare substrate , a pressure sensitive adhesion tape is applied over  the X cut and removed , the adhesion test is assessed between a scale of 0 to 5 . Instruments used: Sharp Razor Blade / Knife (The cutting edge to be in a good condition, Cutting Guide -Any scale to guide the knife to make straight cut Brush to clean after cut Adhesion Tape- Semi Transparent of Width 25mm or 1 inch. Rubber Eraser – on end of the pencil Torch Light or Lamp Test Procedure: Select an clean and defect free area for test (note: do not carry out test in extreme humidity and temperature) Make Two cross cuts of 40mm length with intersecting angle of 30 to 45 ° and the line should intersect in the middle, refer the image above , Use a torch light/ lamp to ensure that the cut has penetrated until the metal substrate, if ...

NDT Course fees

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  NDT Course fees depends on the type of NDT Course Selected, such a number of methods and the International standard chosen for the certification The Average course fees for General NDT course will be Rs.17500, This course fees Rs.17500 is for ASNT Level II Certification course of 5 NDT methods including – Ultrasonic Testing & Ultrasonic Thickness Testing, Radiography Testing & RT Film Interpretation, Visual Testing, Liquid Penetrant Testing, Magnetic Particle Testing, The split out the course fees are as follows Ultrasonic Testing – Rs.5000 Radiography Testing and RTFI – Rs.5000 Liquid Penetrant Testing – Rs2500 Magnetic Particle Testing- Rs.2500 Visual Testing – Rs. 2500 Few Institutes similar to Advanced Quality Centre  https://aqcinspection.com/  offer additional or bonus courses like Ultrasonic Thickness Gauging, Positive Material Identification PMI, Destructive Tests / Mechanical tests, etc. at free of cost. The Course for Mechanical QA QC Course shall be R...

NDT – Few Other Methods

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Here are some rarely used  NDT – Few Other Methods 1.   Eddy Current Testing – ET: Eddy-current inspection uses  electromagnetic induction  to detect flaws in  conductive  materials. A circular coil carrying current is placed in proximity to the test specimen (electrically conductive). The alternating current in the coil generates changing magnetic field which interacts with test specimen and generates eddy current. The  term eddy current  (also called Foucault currents) comes from analogous currents seen in   water  where localized areas of turbulence  known as eddies  give rise to persistent vortices. When alternating current is applied to the conductor, such as copper wire, a magnetic field develops in and around the conductor. Variations in the electrical conductivity or magnetic permeability of the test object, or the presence of any flaws, will cause a change in eddy current. A corresponding change in the phase ...

Non destructive Testing (NDT)- Common Methods

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  Non destructive Testing (NDT)- Common Methods are: Visual Inspection – VT Liquid Penetrant Testing – LT Magnetic Particle Testing – MT Radiographic Testing – RT Ultrasonic Testing – UT 1.   Visual Inspection – VT: Visual inspection after welding is very useful in evaluating quality, even if other testing methods are to be employed. As welding progresses, surface flaws such as cracks, porosity, and unfilled craters can be detected only by Visual Inspections, leading to repairs or rejection of the work. Welds must be cleaned from slag to make inspection for surface flaws possible. A  10x magnifying glass  is helpful in detecting fine cracks and other faults. As indicated before, a  borescope and dental mirrors , are useful for inspection inside vessels, pipe, or confined areas. Visual inspection  is the most popular and the most widely used of the non-destructive inspection techniques. Completed welds should be checked according to the plans and the sp...

Equipments and materials for NDT lab set up

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  Equipments and materials for NDT lab set up Radiography Testing: 1) X-Ray tube head -450 kV capacity ( only if construction of a exposure room with approval from government is possible) 2) RT Films (D4 ) 3) lead screen 0.125mm, 0.25 mm 4) Film casettes 5) set of IQI -wire type and hole type, ASTM standards and ISO standard, 6) Lead letters , alphabets and numbers 7) RT weld Film viewers (with intensity control ) 8) Set of developed films 9) Film Densitometer 10 ) Dark room set up for developing, with seperate tenks for Developer, Stoper, Fixer & Rinsing ( only if required) Computed Radiography: Phosphor plate with lead screens and casette CR Scanner and Computer Digital Radiography: Requires a Fixed Digital Radiography Machine Inbuilt X-Ray tube of capacity 150kV upto 400 kV Inbuilt sample positioning system Flat panel detector External control console Computer. ( There are local manufacturers for Digital XRay machine ) Magnetic Particle Testing (MPI): 1) MPI Electromagnetic ...